Precision Dicing Saw DS616
DS616 precision dicing machine uses DS-200 software control system with touch screen control so that the image alignment of workpiece is simple and convenient. The machine is equipped with high-power spindle and DD motor with higher accuracy that further enhance the dicing performance. DS616 is applicable to the cutting process of silicon, gallium arsenide, ceramic, glass, lithium niobate, alumina, quartz, sapphire, crystal and PCB in the application fields including diode, triode, MEMS, IC, LED, NTC, photovoltaic, medical device and scintillation crystal.
Features
lConstantly monitor spindle air pressure, hydraulic pressure and current to reduce spindle damage
lCutting scope available on request
lAvailable for 160mm × 160mm square plate
lOptional image automatic recognition function
lOptional NCS function (non-contact height measurement)
lReasonable structure, easy maintenance, reducing fault
lHigh degree of automation
Product Parameters
Specifications
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Configuration and performance | Workpiece size | Φ6” | ≤160mm x 160mm |
Groove depth | ≤4mm | |
Table flatness | ±0.005mm/150mm | |
Alignment system | 70x straight light + ring light(210x optional) | |
Spindle | Revolution speed range | 3000~40000 rpm |
Output power | 1.5kW | |
X axis | Drive mode | Servo motor |
Max. stroke | 240mm | |
Stroke resolution | 0.001mm | |
Feed speed range | 0.1~400mm/s | |
Y axis | Drive mode | Step motor + grating closed-loop control system |
Max. stroke | 170mm | |
Stroke resolution | 0.0005mm | |
Single-step positioning accuracy | ≤0.003mm/5mm | |
Index positioning accuracy | ≤0.005mm/170mm | |
Z axis | Drive mode | Step motor |
Max. stroke | 30mm | |
Scale resolution | 0.001mm | |
Repeatability accuracy | 0.002mm | |
Θ axis | Drive mode | DD motor |
Max. rotating angle | 380° | |
Angle resolution | 0.0002° | |
Basic specification | Power supply | Single phase, AC220V±10% |
Power consumption | 0.8kW (processing) | |
0.7kW (warming up) | ||
Compressed air | Pressure: 0.55~0.8Mpa; average flow rate: 350L/min | |
Cleaning water | Pressure: 0.2~0.4Mpa; flow rate: 3.0L/min | |
Cooling water | Pressure: 0.2~0.4Mpa; flow rate: 1.5L/min | |
Exhaust air rate | 2m3/min (ANR) | |
Overall dimensions W×D×H | 665mm×850mm×1650 mm | |
Weight | 500kg |
Production process
Environmental Conditions |
• Keep room temperature fluctuations within ±1℃ of the set value (Set value should be between 20℃ - 25℃), indoor humidity no more than 80% and no condensation
• Keep cutting water 2℃ above room temperature (fluctuations within ±1℃). Keep temperature of cooling water the same as room temperature (fluctuations within ±1℃).
• The machines should be used in an environment, free from external vibration. Do not install machine near a ventilation opening, blower, heat generation equipment or oil mist generating parts.
• Please install the machine on the floor with sufficient waterproofing and drainage treatments.
• Please follow the product manual of our company.
Certificate
Company profile
WTsensor is committed to providing you with optimal solutions for industrial products and industrial equipment!
Contact us
Nanjing Wotian Technology Co.,Ltd.
Website: www.wtsensor.com
Add: 5 Wenying Road, Binjiang Development Zone, Nanjing, 211161, China
Email: dr@wtsensor.com
Company advantage
Mass production
We have one production center in Nanjing and one production center in Anshan with 20,000㎡plant and 170 units of production equipments. The main annual capacity of sensors is about 2,000,000 pieces.
Imported equipments
We imported 20 sets of pressure controller and 150 units of testing ovens to our production line.
Informatization management
We have the information management system of CRM, PLM, ERP, MES and DINGDING etc.
Comprehensive testing
We have our own lab and testing equipment such as lightning stroke, surging, static electricity, vibration, high-low temperature impact test and helium mass-spectrum leak detection.